Inventors:
Michael K. Budinski - Pittsford NY
John C. Pulver - Spencerport NY
Jayson J. Nelson - Webster NY
Eugene G. Hill - Rochester NY
David A. Richards - Rochester NY
Assignee:
Eastman Kodak Company - Rochester NY
International Classification:
C03B 1100
US Classification:
65 26, 65 37, 65102, 65106, 65 337, 65169, 65286, 65305, 6537413
Abstract:
A method for making working mold tools for use in a compression molding process for molding optical glass elements from high temperature glasses having T s in the range of from about 400Â C. to about 850Â C. An yttria aluminosilicate glass is fabricated by traditional melting and casting processes to thereby make an amorphous base material having a minimum apparent viscosity of 10 poise at the temperature at which the optical glass elements are to be molded. A mold preform is made from the base material. A first surface figure for the optical element to be molded with the working mold tool is defined. A second surface figure for a master mold tool and a third surface figure for the working mold tool are computed based upon the first surface figure and the coefficients of thermal expansion of the optical element, the master mold tool, and the working mold tool, the temperature at which the working mold tool is molded, and the temperature at which the optical element is to be molded. A master mold tool is then ground and polished to achieve the second surface figure. The working mold tool is then molded from the mold preform using the master mold tool.