Inventors:
Han Liu - Waltham MA, US
Robert C. McDonald - Stow MA, US
Thomas J. McCallum - Ashland MA, US
Anthony B. LaConti - Lynnfield MA, US
John Forchione - Ashland MA, US
Jeanette O'Hara - Honeoye NY, US
Joerg Roth - Trebur, DE
Assignee:
Giner Electrochemical Systems, LLC - Newton MA
International Classification:
H01M 4/86
C01B 11/04
US Classification:
429 40, 429 42, 429 44, 428408, 4283166, 42831111
Abstract:
A gas diffusion electrode and method of making the same. According to one embodiment, the electrode comprises a support layer, a first cushioning layer positioned on top of the support layer, a second cushioning layer positioned on top of the first cushioning layer, and a catalyst layer positioned on top of the second cushioning layer. The support layer is a mechanically stable, electrically-conductive, gas porous substrate, such as carbon fiber paper. The first cushioning layer, which is also gas porous, comprises a non-woven mat of electrically-conductive, chemically-inert fibers, preferably carbon nanofibers, bound together with a polymeric binder, such as polytetrafluoroethylene. The second cushioning layer is similar to the first cushioning layer, except that carbon black or a similar electrically-conductive, chemically-inert particulate material is included in addition to or instead of the fibrous material for the purpose of fine-tuning pore size.