Inventors:
Daniel R. Sandorff - Califon NJ
International Classification:
B28B 108
B28B 116
Abstract:
Modular stone panels simulate assembled masonry, and are useful for decorative walls, retaining walls, facings for structures and the like. Precast stone-faced panels are made by setting stones such as field stone having at least one relatively flat face, substantially directly on the bottom of a rectangular mold. The stones are set in the mold individually while packing sand around and between the stones but not under them. This is done by sliding each stone laterally across the bottom of the mold, thereby packing the sand while substantially keeping the stones supported immovably against the bottom. The stones do not float on a sand bed and the sand between them is packed. Thus the stone and sand are less readily displaced by concrete poured over them to fill the mold. The concrete bonds part way into the packed sand, which can be facilitated by vibration, causing a liquid portion of the concrete to diffuse into the sand. Retaining rods are carried on coil threaded rods that are removed to provide either points of attachment for mounting or lifting, or as weep holes.